Contact us if you have more complex or technical questions. Step 1: Removal of Single Shunt Remove single shunt using a 4mm Allen keyDiscard OLD shunt and OLD M6x8 SBHCS (2) and washers (2) Step 2: Identification On the NEW shunts (2), the BLUE dot will indicate the LEFT side shunt (Install on the same […]
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Unpack the TOUGH GUN® reamer stand and inspect for any damage ensuring that there are no bent, corroded, or missing parts. Confirm that the stand has been manufactured to the correct height. The stand can be ordered in any of the heights shown in the table below: Part NumberWidth (in.)Part NumberWidth (in.)Part NumberWidth (in.)RST-1818″RST-2828″RST-3838″RST-1919″ RST-2929″RST-3939″RST-2020″RST-3030″RST-4040″RST-2121″RST-3131″RST-4141″RST-2222″RST-3232″RST-4242″RST-2323″RST-3333″RST-4343″RST-2424″RST-3434″RST-4444″RST-2525″RST-3535″RST-4545″RST-2626″RST-3636″ RST-2727″RST-3737″ The […]
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Important Note: If you find that your cable is too short and the power pin won’t plug into the feeder, please use the 1″ cable extension. Thread the 414-700EX-01 cable extension into the brass block of the LSR Unicable and torque to 18 ft.-lbs. Thread power pin clockwise into the 414-700EX-01 cable extension and torque […]
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Note: The following instructions are applicable for OTC Daihen® robot models NB4, NB4L, FD-B4 and FD-B4L Slide one half of the clamp between LSR+ Unicable and robot wrist.Make sure LSR+ clutch cable slot is facing up. Take second half of the clamp and assemble with M5x30mm LG SHCS. Important Note: Do NOT tighten the screws […]
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Note: The following installation instructions are applicable to installing TOUGH GUN® TA3 robotic air-cooled MIG guns on Motoman® MA1440, MA2010 and MA3120 robots Step 1: Aluminum Spacer Installation Step 2: LSR Unicable Installation into Connector Step 3: Connector, Outer Cover, Power Pin, Neck and Consumable Installation INS099 11/2016
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Important Note: The following instructions are applicable for installing TOUGH GUN® TA3 robotic air-cooled MIG guns on Panasonic® TM-1100, TM-1400, TM-1600 and TM-1800 Robots Step 1: Transition Flange and Spacer Installation Step 2: LSR Unicable Installation into Connector Step 3: Connector Installation INS096 11/16
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Step 1: Remove the 2 screws which retain Item #1 and slide cover back to expose Item #2.Locate Items #2 and #3 and remove both pieces. Once Items #2 and #3 have been removed, remove Item #4 from the front housing by loosening the pinch bolt through clearance hole in aluminum spacer. Step 2: Install Items […]
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Note: The following instructions are applicable for ABB® IRB1600ID, IRB1520ID, IRB2600ID and IRB1660ID robot models Secure the LSR Flange on the robot wrist with M6x1.0-25mm LG SHCS.Slide the LSR Unicable through the robot wrist and LSR Flange.Install the LSR Unicable on the TOUGH GUN™ ThruArm™ Connector.Secure the TOUGH GUN ThruArm Connector to the robot wrist.Connect […]
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The following images detail the installation of new motor PER-2510. This motor is not compatible with the existing mounting bracket on spatter cleaner untis made before March 2012 and may also require new valve assembly ER-2700, series number ER-1635 and lower. The new motor is assembled and marked inside the new mounting bracket for reference […]
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Remove the neck, consumables and conduit from torch.Slide the torch through robot wrist and conduit.Secure the torch on robot wrist.Secure the conduit with two clamps and M5 SHCS.Connect the torch to the feeder.Install the neck, liner and consumables. INS072 11/2010
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Important Note: This product is factory set for wire equal to or smaller than 0.045”. If you are using wire 0.052” and larger, please remove and replace the wire guide within the neck housing and replace it with the larger size (part #598G2-116) that is supplied in the product box. Wire Brake Kit ItemPart NumberDescription1599Pushing […]
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The following images and instructions detail the installation of the TT3-500 TOUGH GUN® Sprayer onto the TOUGH GUN TT3 Reamer. Figure 1 Open the box and inspect the items for any noticeable damage to the parts during shipping.The TT3-500 Sprayer should only be installed onto a TOUGH GUN TT3 Reamer (analog or Ethernet model). Other […]
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The following images and instructions detail the installation of the Filter/Regulator unit onto a TOUGH GUN® TT3 reamer: Remove the Filter/Regulator from the box.Ensure that all the required parts are present (see Figure 1):Filter BodyRegulatorPressure GaugeMounting BracketSafety Shut Off Valve Figure 1 Visually inspect for any cracks or defects in all the parts.Install air fitting […]
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TOUGH GUN® TT3 Reamer (Analog Model) Only Step 1: Limit Switch Kit Reamer Installation Step 2: Limit Switch Cable Routing Step 3: Limit Switch Cable Electrical Connection INS095
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IMPORTANT: The following instructions pertain to unicable replacement on TOUGH GUN CA3 MIG Guns manufactured on or after April 8, 2015 NOTE: Unicable replacement can be done while the gun is mounted to the robot. There is no need to uninstall the gun before proceeding. Remove nozzle, retaining head and liner.FOR CLUTCH MODELS ONLY: Disconnect […]
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Remove the nozzle, retaining head and liner (parts not shown).Loosen the neck clamp SHCS using a 5 mm Allen wrench (see ‘A‘ in Figure 1).Remove the neck (see ‘B‘ in Figure 1). Loosen the 2x SHCS in the gun mount using a 5 mm Allen wrench (see ‘C‘ in Figure 2).Remove the old TOUGH GUN […]
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Required Tools: 9/16″ wrench11/16″ wrench5 mm Allen key3 mm Allen key2.5 mm Allen keyPrecision flat head screwdriverWire strippers Installation Instructions Disconnect power and air. Identify your anti-spatter source (bulk-feed or Tregaskiss supplied reservoir). Disconnect the source from the bracket mounted on the side of your TOUGH GUN® TT3 Reamer. Remove the MALE fitting from the […]
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Ensure that the bolts clamping the feeder to the bracket on the robot are loosened.Insert the power pin on the rear of the Low-Stress Robotic (LSR+) Unicable into the feeder.Slide the feeder toward the front of the robot. This will create a necessary curve in the cable to allow for proper operation. Reminder: The robot’s […]
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The following images detail the installation of new motor PER-2510. This motor is not compatible with the existing mounting bracket on spatter cleaner units made before March 2012 and may also require new valve assembly ER-2700, serial number ER-1635 and lower. The new motor is assembled and marked inside the new mounting bracket for reference […]
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NOTICE: This product is factory set for wire equal to or smaller than 0.045“. If you are using wire 0.052” and larger, please remove the wire guide within the neck housing and replace it with the larger size (part #598-116) that is supplied in the box with this product. Removal and Installation Instructions Follow the […]
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Step 1: Insert the bronze jump liner (part #495-18-25) into the neck.Position the liner stop flush with the back of the neck copper.Cut the liner 1/2 inch from the consumable side of the neck. Step 2: Insert the Teflon liner into the torch until it stops.Measure from the end of the power pin to the […]
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Wire Brake Tool #450-17 Instructions Remove Wire Brake.Slide the Wire Guide Holder out of the connector cone assembly.Clean any debris or residue on the Wire Guide Holder. To Reassemble the Wire Guide Holder Line up the Wire Brake Tool with the Wire Guide Holder as shown in the diagram.Slide the Wire Guide Holder back inside […]
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Wire Brake Tool #450-17 Instructions Remove the neck and consumables (not shown in the diagram).Remove (unthread) the Wire Brake Pushing Unit.Using the Wire Brake Tool, slide the Wire Guide Holder out of the connector cone assembly.Clean any debris or residue on the Wire Guide Holder. To Reassemble the Wire Guide Holder Using the Wire Brake […]
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AIR BLAST KIT 508-A (does not include housing) Remove 408-200-9A using a standard screwdriver Remove 408-200-8A using a standard screwdriver Thread 410-45-2 into 408-200-8A using xx wrench Insert TR-2237 into push-lock connections of TR-2232 and 410-45-2. Insert TR-2232 into air supply, 60-80 psi air pressure 408-200-9A 408-200-8A (internal threads) 410-45-2 TR-2232
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