The sprayer should be installed within the weld cell at a convenient location. Be sure to consider movable fixtures and the confines of the robot. Each sprayer comes complete with all required installation hardware and mounting brackets.
read more...The TOUGH GUN® Reamer has all the necessary mounting holes for installation of the SR-500 spray unit. Remove the plug from the side of the frame detail and replace with the supplied bulkhead fitting.Attach the spray head bracket to the TOUGH GUN Reamer using the two (2) screws provided.Attach the spray head to the TOUGH […]
read more...WARNING: Ensure the power supply is off and disconnected before proceeding! Mounting the Wire Cutter The Wire Cutter should be installed within the weld cell. The base plate has been designed for mounting on top of the TOUGH GUN™ Reamer. Be sure to consider movable fixtures and the confines of the robot. Attach the Wire Cutter […]
read more...Step 1: It is best to start by establishing the pail/drum location. This way it will be easier to run the lines and permanently secure them.Start by removing the reservoir from the spray unit.NOTE: Shut the vent cap (if applicable) and turn the reservoir upside down when it comes off the spray unit to avoid […]
read more...WARNING: Ensure the power supply is off and disconnected before proceeding! Mounting the TOUGH GUN® Reamer The TOUGH GUN Reamer should be installed within the weld cell at a convenient location. Be sure to consider movable fixtures and the working envelope of the robot.Affix the TOUGH GUN Reamer base to a sturdy platform using the four […]
read more...Neck Removal Remove consumables. (Refer to Fig.1)Twist the hand nut clockwise. (Refer to Fig. 2)Hold the hand nut in the unlocked position while pulling the neck from the gun.Release the hand nut. It will return to the locked position. (Refer to Fig. 3) Neck Replacement NOTE: Remove consumables (retaining head, nozzle and contact tip) before installing […]
read more...NOTE: The following instructions are for G-405. Other fixtures are similar. Step 1: Remove consumables; nozzle, retaining head and neck insulator (with the exception of TOUGH GUN I.C.E.® components).Install the gauge point into the neck. Step 2: Slide the neck completely into the datum block, aligning keys on the neck to the keyway in the […]
read more...NOTE: There is a protective ring that must be rotated to expose the neck set screw. Step 1: Using a 5 mm Allen wrench, loosen the screw 1/4 turn to remove the neck.Pull the neck directly out of the connector cone assembly. Step 2: Insert the replacement neck into the gun housing, ensuring the key […]
read more...Unicable Repair Kit Part #513-7 Remove the liner from the MIG gun.Remove the screws from the base of the terminal housing. Remove the terminal housing and move the handle backDisconnect the cable leads from the Euro butt connectors.Move the Euro hand nut and spacer out of the way. Be careful not to strip the lead […]
read more...TOUGH GUN I.C.E.® components will come assembled on your MIG gun. You will need to remove the TOUGH GUN I.C.E. neck assembly to install it on the robot. Step 1: Remove front-end consumables.Disconnect both water lines at the Quick Connect coupler. Step 2: Loosen neck bolt.Remove TOUGH GUN I.C.E. neck assembly Step 3: Insert the […]
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