AccuLock R consumables family including contact tips, nozzle and slip-on diffuser

AccuLock R consumables family of contact tips, nozzles and diffusers

Robotic MIG welding gun with AccuLock R consumables in action

AccuLock R slip-on diffuser

AccuLock R thread-on diffuser

AccuLock R Consumables

Less changeouts. Less troubleshooting. More throughput.

The longer lifespan of AccuLock™ contact tips means fewer human interactions within your welding cells and fewer accidental errors as a result.

With contact tip cross-threading issues also virtually eliminated, you’ll spend less time troubleshooting and more time on proactive weld quality and productivity initiatives.

Simplified installation to reduce planned downtime

AccuLock R consumables are designed for increased tip life, which can reduce your replacement frequency and related planned downtime. AccuLock HDP contact tips can increase life by an additional 10x or more in pulse welding applications.

In most cases, your current tip and diffuser can be replaced with no impact to Tool Center Point (TCP), making this upgrade low effort, low risk, and high payoff.

more...

Overview
Compatibility
Contact Tips
Diffusers
Nozzles
Liners
Cutter Blades

Maximize Performance

AccuLock contact tips last longer due to increased mass and being buried within the diffuser, away from the heat of the weld
AccuLock HDP contact tips can extend life by 10x or more in pulse welding applications
Tapered mating surfaces ensure optimal conductivity for longer life and keeps consumables locked in place
No change to TCP – easily upgrade from TOUGH LOCK® and other consumables without the need to reprogram
For use with front-loading QUICK LOAD® liners

Minimize Errors

Coarse thread on tip virtually eliminates risk of cross-threading during replacement
Long contact tip tail concentrically aligns the tip within the diffuser prior to thread engagement, ensuring quick, accurate replacement without cross-threading
Simplify MIG welding inventory with a common consumable platform™ – Tregaskiss® AccuLock R and Bernard® AccuLock S consumables share a common contact tip

AccuLock R Consumables System Components

The AccuLock R consumables system requires the use of the following MIG welding consumables and components:

AccuLock contact tips
AccuLock R gas diffusers
Tregaskiss® nozzles
QUICK LOAD® liners

Product Compatibility

AccuLock R consumables are compatible with:

NOTE: There is no impact to Tool Center Point (TCP) when upgrading to AccuLock R consumables from TOUGH LOCK or many other consumables.

AccuLock Contact Tips; Copper

T-A030CH	0.030″ (0.8 mm)
T-A035CH	0.035″ (0.9 mm)
T-A039CH	0.039″ (1.0 mm)
T-A045CH	0.045″ (1.2 mm)
T-A052CH	0.052″ (1.3 mm)
T-A062CH	1/16″ (1.6 mm)
T-A072CH	0.070″ (1.8 mm)
T-A078CH	5/64″ (2.0 mm)
T-A094CH	3/32″ (2.4 mm)

AccuLock Contact Tips; HDP

T-A035WH	0.035″ (0.9 mm)
T-A039WH	0.039″ (1.0 mm)
T-A045WH	0.045″ (1.2 mm)
T-A052WH	0.052″ (1.3 mm)

AccuLock Contact Tips; Chrome Zirconium

T-A035ZH	0.035″ (0.9 mm)
T-A039ZH	0.039″ (1.0 mm)
T-A045ZH	0.045″ (1.2 mm)

AccuLock R Gas Diffusers

D-ATTH	Heavy duty, thread-on
D-ATSH	Heavy duty, slip-on

Tregaskiss Nozzles

401-14-62	Thread-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper
401-43-62	Thread-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper
401-18-62	Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper
401-20-62	Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper
401-30-62T	Thread-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass
401-6-62	Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper
401-8-62	Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper
401-4-62	Slip-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper
401-5-62	Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.062″ O.D., copper
401-48-62	Slip-on, 5/8″ bore, flush, bottleneck, 1.062″ O.D., copper
401-81-62	Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper
401-7-62	Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.106″ O.D., brass
401-71-62	Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.106″ O.D., brass
401-87-62	Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., brass
401-30-62	Slip-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass

QUICK LOAD® Liners

415-30-6Q	for 0.030″ wire, high carbon steel, round wound, 6 ft
415-30-15Q	for 0.030″ wire, high carbon steel, round wound, 15 ft
415-35-6Q	for 0.035″-0.045″ wire, high carbon steel, round wound, 6 ft
415-35-10Q	for 0.035″-0.045″ wire, high carbon steel, round wound, 10 ft
415-35-15Q	for 0.035″-0.045″ wire, high carbon steel, round wound, 15 ft
415-116-6Q	for 0.045″-1/16″ wire, high carbon steel, round wound, 6 ft
415-116-10Q	for 0.045″-1/16″ wire, high carbon steel, round wound, 10 ft
415-116-15Q	for 0.045″-1/16″ wire, high carbon steel, round wound, 15 ft
415-564-6Q	for 1/16″-5/64″ wire, high carbon steel, round wound, 6 ft
415-564-15Q	for 1/16″-5/64″ wire, high carbon steel, round wound, 15 ft
415-332-6Q	for 0.078″-3/32″ wire, high carbon steel, round wound, 6 ft
415-332-15Q	for 0.078″-3/32″ wire, high carbon steel, round wound, 15 ft

QUICK LOAD Pro Liners for Cored Wire

415-35-062Q	for 0.035″-0.045″ wire, galvanized, D-wound (requires 415-26 retainer)
415-116-062Q	for 0.045″-1/16″ wire, galvanized, D-wound (requires 415-31 retainer)

QUICK LOAD Liner Retainers

Required for initial installation only (sold separately)

415-26	QUICK LOAD liner retainer, for 0.030″-5/64″ wire
415-31	QUICK LOAD liner retainer, for 0.045″-1/16″ wire (required for 415-116-062Q)
415-24	QUICK LOAD liner retainer, for 0.078″-3/32″ wire

Reamer Cutter Blades

RCT-A01

for 5/8″ (15.88 mm) nozzles

Documentation

Consumables

Videos

Related Products

Product Updates

Related Articles

Press Releases

Additional Resources

As manufacturers of semi-automatic, fixed automatic and robotic MIG guns and consumables, Tregaskiss and Bernard have earned a reputation as an experienced, dependable partner to its customers in the automotive, construction and fabrication, heavy equipment, ship, rail, general manufacturing, commercial truck and trailer, and oil and gas industries. Tregaskiss and Bernard offer air-cooled semi-automatic, fixed automatic and robotic MIG guns, water-cooled semi-automatic, fixed automatic and robotic MIG guns, reamers, nozzle cleaning stations, anti-spatter liquid, wire cutters, anti-spatter sprayers, clutches, welding consumables, nozzles, MIG welding tips, and MIG welding torches.