AccuLock R Consumables

Less changeouts. Less troubleshooting. More throughput.

The longer lifespan of AccuLock™ contact tips means fewer human interactions within your welding cells and fewer accidental errors as a result.

With contact tip cross-threading issues also virtually eliminated, you’ll spend less time troubleshooting and more time on proactive weld quality and productivity initiatives.

Simplified installation to reduce planned downtime

AccuLock R consumables are designed for increased tip life, which can reduce your replacement frequency and related planned downtime. AccuLock HDP contact tips can increase life by an additional 10x or more in pulse welding applications.

In most cases, your current tip and diffuser can be replaced with no impact to Tool Center Point (TCP), making this upgrade low effort, low risk, and high payoff.

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Maximize Performance

  • AccuLock contact tips last longer due to increased mass and being buried within the diffuser, away from the heat of the weld
  • AccuLock HDP contact tips can extend life by 10x or more in pulse welding applications
  • Tapered mating surfaces ensure optimal conductivity for longer life and keeps consumables locked in place
  • No change to TCP – easily upgrade from TOUGH LOCK® and other consumables without the need to reprogram
  • For use with front-loading QUICK LOAD® liners

Minimize Errors

  • Coarse thread on tip virtually eliminates risk of cross-threading during replacement
  • Long contact tip tail concentrically aligns the tip within the diffuser prior to thread engagement, ensuring quick, accurate replacement without cross-threading
  • Simplify MIG welding inventory with a common consumable platform™ – Tregaskiss® AccuLock R and Bernard® AccuLock S consumables share a common contact tip

AccuLock R Consumables System Components

The AccuLock R consumables system requires the use of the following MIG welding consumables and components:

  • AccuLock contact tips
  • AccuLock R gas diffusers
  • Tregaskiss® nozzles
  • QUICK LOAD® liners

Product Compatibility

AccuLock R consumables are compatible with:

NOTE: There is no impact to Tool Center Point (TCP) when upgrading to AccuLock R consumables from TOUGH LOCK or many other consumables.

AccuLock Contact Tips; Copper

T-A030CH0.030″ (0.8 mm)
T-A035CH0.035″ (0.9 mm)
T-A039CH0.039″ (1.0 mm)
T-A045CH0.045″ (1.2 mm)
T-A052CH0.052″ (1.3 mm)
T-A062CH1/16″ (1.6 mm)
T-A072CH0.070″ (1.8 mm)
T-A078CH5/64″ (2.0 mm)
T-A094CH3/32″ (2.4 mm)

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AccuLock Contact Tips; HDP

T-A035WH0.035″ (0.9 mm)
T-A039WH0.039″ (1.0 mm)
T-A045WH0.045″ (1.2 mm)
T-A052WH0.052″ (1.3 mm)

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AccuLock Contact Tips; Chrome Zirconium

T-A035ZH0.035″ (0.9 mm)
T-A039ZH0.039″ (1.0 mm)
T-A045ZH0.045″ (1.2 mm)

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AccuLock R Gas Diffusers

D-ATTHHeavy duty, thread-on
D-ATSHHeavy duty, slip-on

Tregaskiss Nozzles

401-14-62Thread-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper
401-43-62Thread-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper
401-18-62Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper
401-20-62Thread-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper
401-30-62TThread-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass
401-6-62Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.062″ O.D., copper
401-8-62Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 0.938″ O.D., copper
401-4-62Slip-on, 5/8″ bore, 1/8″ recess, tapered, 0.938″ O.D., copper
401-5-62Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.062″ O.D., copper
401-48-62Slip-on, 5/8″ bore, flush, bottleneck, 1.062″ O.D., copper
401-81-62Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., copper
401-7-62Slip-on, 5/8″ bore, 1/4″ recess, tapered, 1.106″ O.D., brass
401-71-62Slip-on, 5/8″ bore, 1/8″ recess, tapered, 1.106″ O.D., brass
401-87-62Slip-on, 5/8″ bore, 1/8″ stick-out, tapered, 1.062″ O.D., brass
401-30-62Slip-on, 5/8″ bore, 1/8″ stick-out, bottleneck, 0.938″ O.D., brass

QUICK LOAD® Liners

415-30-6Qfor 0.030″ wire, high carbon steel, round wound, 6 ft
415-30-15Qfor 0.030″ wire, high carbon steel, round wound, 15 ft
415-35-6Qfor 0.035″-0.045″ wire, high carbon steel, round wound, 6 ft
415-35-10Qfor 0.035″-0.045″ wire, high carbon steel, round wound, 10 ft
415-35-15Qfor 0.035″-0.045″ wire, high carbon steel, round wound, 15 ft
415-116-6Qfor 0.045″-1/16″ wire, high carbon steel, round wound, 6 ft
415-116-10Qfor 0.045″-1/16″ wire, high carbon steel, round wound, 10 ft
415-116-15Qfor 0.045″-1/16″ wire, high carbon steel, round wound, 15 ft
415-564-6Qfor 1/16″-5/64″ wire, high carbon steel, round wound, 6 ft
415-564-15Qfor 1/16″-5/64″ wire, high carbon steel, round wound, 15 ft
415-332-6Qfor 0.078″-3/32″ wire, high carbon steel, round wound, 6 ft
415-332-15Qfor 0.078″-3/32″ wire, high carbon steel, round wound, 15 ft

QUICK LOAD Pro Liners for Cored Wire

415-35-062Qfor 0.035″-0.045″ wire, galvanized, D-wound (requires 415-26 retainer)
415-116-062Qfor 0.045″-1/16″ wire, galvanized, D-wound (requires 415-31 retainer)

QUICK LOAD Liner Retainers

Required for initial installation only (sold separately)

415-26QUICK LOAD liner retainer, for 0.030″-5/64″ wire
415-31QUICK LOAD liner retainer, for 0.045″-1/16″ wire (required for 415-116-062Q)
415-24QUICK LOAD liner retainer, for 0.078″-3/32″ wire

Reamer Cutter Blades

RCT-A01for 5/8″ (15.88 mm) nozzles