Documentation Category: How-To Guides

Unpack the TOUGH GUN® reamer stand and inspect for any damage ensuring that there are no bent, corroded, or missing parts. Confirm that the stand has been manufactured to the correct height. The stand can be ordered in any of the heights shown in the table below: Part NumberWidth (in.)Part NumberWidth (in.)Part NumberWidth (in.)RST-1818″RST-2828″RST-3838″RST-1919″ RST-2929″RST-3939″RST-2020″RST-3030″RST-4040″RST-2121″RST-3131″RST-4141″RST-2222″RST-3232″RST-4242″RST-2323″RST-3333″RST-4343″RST-2424″RST-3434″RST-4444″RST-2525″RST-3535″RST-4545″RST-2626″RST-3636″ RST-2727″RST-3737″ The […]

Important Note: If you find that your cable is too short and the power pin won’t plug into the feeder, please use the 1″ cable extension.  Thread the 414-700EX-01 cable extension into the brass block of the LSR Unicable and torque to 18 ft.-lbs. Thread power pin clockwise into the 414-700EX-01 cable extension and torque […]

Note: The following instructions are applicable for OTC Daihen® robot models NB4, NB4L, FD-B4 and FD-B4L  Slide one half of the clamp between LSR+ Unicable and robot wrist.Make sure LSR+ clutch cable slot is facing up. Take second half of the clamp and assemble with M5x30mm LG SHCS. Important Note: Do NOT tighten the screws […]

Note: The following installation instructions are applicable to installing TOUGH GUN® TA3 robotic air-cooled MIG guns on Motoman® MA1440, MA2010 and MA3120 robots  Step 1: Aluminum Spacer Installation Step 2: LSR Unicable Installation into Connector Step 3: Connector, Outer Cover, Power Pin, Neck and Consumable Installation INS099  11/2016

Important Note: The following instructions are applicable for installing TOUGH GUN® TA3 robotic air-cooled MIG guns on Panasonic® TM-1100, TM-1400, TM-1600 and TM-1800 Robots Step 1: Transition Flange and Spacer Installation Step 2: LSR Unicable Installation into Connector Step 3: Connector Installation  INS096  11/16

Step 1: Remove the 2 screws which retain Item #1 and slide cover back to expose Item #2.Locate Items #2 and #3 and remove both pieces. Once Items #2 and #3 have been removed, remove Item #4 from the front housing by loosening the pinch bolt through clearance hole in aluminum spacer. Step 2: Install Items […]

Note: The following instructions are applicable for ABB® IRB1600ID, IRB1520ID, IRB2600ID and IRB1660ID robot models  Secure the LSR Flange on the robot wrist with M6x1.0-25mm LG SHCS.Slide the LSR Unicable through the robot wrist and LSR Flange.Install the LSR Unicable on the TOUGH GUN™ ThruArm™ Connector.Secure the TOUGH GUN ThruArm Connector to the robot wrist.Connect […]

The following images detail the installation of new motor PER-2510. This motor is not compatible with the existing mounting bracket on spatter cleaner untis made before March 2012 and may also require new valve assembly ER-2700, series number ER-1635 and lower. The new motor is assembled and marked inside the new mounting bracket for reference […]

Remove the neck, consumables and conduit from torch.Slide the torch through robot wrist and conduit.Secure the torch on robot wrist.Secure the conduit with two clamps and M5 SHCS.Connect the torch to the feeder.Install the neck, liner and consumables.  INS072  11/2010

Important Note: This product is factory set for wire equal to or smaller than 0.045”. If you are using wire 0.052” and larger, please remove and replace the wire guide within the neck housing and replace it with the larger size (part #598G2-116) that is supplied in the product box. Wire Brake Kit ItemPart NumberDescription1599Pushing […]

The following images and instructions detail the installation of the TT3-500 TOUGH GUN® Sprayer onto the TOUGH GUN TT3 Reamer. Figure 1 Open the box and inspect the items for any noticeable damage to the parts during shipping.The TT3-500 Sprayer should only be installed onto a TOUGH GUN TT3 Reamer (analog or Ethernet model). Other […]

The following images and instructions detail the installation of the Filter/Regulator unit onto a TOUGH GUN® TT3 reamer: Remove the Filter/Regulator from the box.Ensure that all the required parts are present (see Figure 1):Filter BodyRegulatorPressure GaugeMounting BracketSafety Shut Off Valve Figure 1 Visually inspect for any cracks or defects in all the parts.Install air fitting […]

TOUGH GUN® TT3 Reamer (Analog Model) Only Step 1: Limit Switch Kit Reamer Installation Step 2: Limit Switch Cable Routing Step 3: Limit Switch Cable Electrical Connection INS095