IMPORTANT: The following instructions pertain to unicable replacement on TOUGH GUN CA3 MIG Guns manufactured on or after April 8, 2015 NOTE: Unicable replacement can be done while the gun is mounted to the robot. There is no need to uninstall the gun before proceeding. Remove nozzle, retaining head and liner.FOR CLUTCH MODELS ONLY: Disconnect […]
read more...Remove the nozzle, retaining head and liner (parts not shown).Loosen the neck clamp SHCS using a 5 mm Allen wrench (see ‘A‘ in Figure 1).Remove the neck (see ‘B‘ in Figure 1). Loosen the 2x SHCS in the gun mount using a 5 mm Allen wrench (see ‘C‘ in Figure 2).Remove the old TOUGH GUN […]
read more...Required Tools: 9/16″ wrench11/16″ wrench5 mm Allen key3 mm Allen key2.5 mm Allen keyPrecision flat head screwdriverWire strippers Installation Instructions Disconnect power and air. Identify your anti-spatter source (bulk-feed or Tregaskiss supplied reservoir). Disconnect the source from the bracket mounted on the side of your TOUGH GUN® TT3 Reamer. Remove the MALE fitting from the […]
read more...Remove liner and strain relief from the gun assembly. Disconnect the Euro block leads from the gun by cutting as close as possible on both sides of the butt connectors in order to preserve wire for later retermination. Slide adaptor nut toward cable, thus exposing the Euro block. Remove Euro block from end fitting using wrenches […]
read more...Remove liner from gun assembly. Viewing quick disconnect from cable end, align wave spring and large snap ring with opening access slot. Compress large snap ring with internal snap ring pliers and remove locking sleeve. Remove small external snap ring with external snap ring pliers from power pin. Remove the control leads from the rigid strain […]
read more...Remove nozzle, contact tip, and gas diffuser / retaining head and lay cable straight. Using a 10 mm wrench, turn liner lock counterclockwise until it is free from the power pin. Remove liner from gun assembly. Remove the screw and assembly from rear strain relief and slide rear strain relief back over power pin. Position control […]
read more...To remove neck, remove the nut insulator. Using a wrench, rotate lock nut counterclockwise. Rotation will free neck from end fitting. To install the neck, perform the above instructions in reverse order and tighten lock nut to 16 ft.-lbs. (21.7 Nm). Be sure nut insulator is in place. Liner may need to be changed if switching to a […]
read more...Loosen and remove locking collar. Place neck in vise, twist handle lock nut counterclockwise and pull away from handle. Remove screw from handle. Separate handle halves exposing jam nut and front of unicable. Loosen jam nut using two 19 mm wrenches and unthread neck. Remove from vise and unthread neck by hand. Thread jam nut onto new neck. Thread neck […]
read more...Place neck in vise. Remove both switch mounting housing screws with an 8 mm nut driver. Slide handle back exposing the cable connection. Loosen the cable/neck connection using a 7/8” wrench. Remove from vise and unthread neck by hand. Thread the neck into the cable connection (hand tighten). Place neck in vise and tighten with a wrench to within 1/8” […]
read more...To remove neck, grasp lock nut and rotate counterclockwise. Rotation will free neck from end fitting.To install the neck, perform the above instructions in reverse order and torque to 38 in.-lbs.Liner may need to be changed if switching to a neck of a different bend, angle or length.
read more...Bernard® Conventional Liners Remove nozzle, contact tip, and gas diffuser / retaining head and lay cable straight. Using a 10 mm wrench, turn liner lock counterclockwise until it is free from the power pin. Remove liner from gun assembly. With cable laying straight, insert new liner into power pin and feed through gun using short strokes […]
read more...Step 1 Place neck in vise.Remove both switch housing mount screws.Slide handle back, exposing the cable connection.Loosen the cable / neck connection using a 7/8″ wrench.Remove from vise and unthread neck by hand.NOTE: The body is now an integral part of the neck and the handle mounting holes are metric (M5). Use the screws supplied […]
read more...IMPORTANT! Turn off power.Remove nozzle, insulator, contact tip, gas diffuser and neck from gun.Remove old Jump Liner from the back end of the neck.Insert new Jump Liner making sure the liner stop is fully seated at back end of neck.Take the tapered end of the neck and insert into the end fitting of the gun […]
read more...Standard Installation – Install insulator cap over neck.Trim liner to correct dimension for diffuser being used (see Liner Trim Guidelines).Torque diffuser onto neck to approximately 12 ft.-lbs.Insert tip into gas diffuser and lock into posiiton with a clockwise motion.Thread nozzle onto gas diffuser and tighten firmly by hand. Installation with Conversion Adaptor – Install conversion […]
read more...Standard Installation – Install insulator cap over neck.Trim liner to between 5/8″ and 3/4″ beyond neck thread.Torque diffuser onto neck to approximately 12 ft.-lbs.Insert tip into gas diffuser.Thread nozzle body onto gas diffuser / tip, and tighten firmly by hand.Thread nozzle cone onto nozzle body, and tighten firmly by hand. Installation with Conversion Adaptor – […]
read more...Standard Installation – Install insulator cap over neck.Trim liner to between 5/8″ and 3/4″ beyond neck thread.Torque diffuser onto neck to approximately 12 ft.-lbs.Insert tip into gas diffuser.Thread nozzle onto gas diffuser / tip and tighten firmly by hand. Installation with Conversion Adaptor – Install conversion adaptor.Install insulator cap over conversion adaptor.Trim liner to between […]
read more...CAUTION: Disconnect gun from equipment, allow to cool and remove electrode from liner before servicing! Diffuser Removal: Using the appropriate wrench, remove the gas diffuser with a counterclockwise rotation. Conventional Liner Installation: Re-insert liner into power pin with cable laying straight. Continue until liner lock is fully seated into power pin. A twisting motion […]
read more...Install Insulating Ring over the back of the Q-Nut and into the space between the aluminum armor and the front face of the Q-Nut. Removing front end consumables allows installation over front of neck if desired. Line up the middle of the tall arch on the Q-Nut Cover with the corner of the hex on […]
read more...Step 1 CAUTION – Turn off machine. Step 2 Trim ball from wire. Step 3 Remove consumables and old liner. Step 4 Straighten gun cable. Install new QUICK LOAD Liner over the wire. Use short pushes (to avoid kinking) until the liner seats in power pin. Step 5 Push the liner into the neck. Release […]
read more...Ensure that the bolts clamping the feeder to the bracket on the robot are loosened.Insert the power pin on the rear of the Low-Stress Robotic (LSR+) Unicable into the feeder.Slide the feeder toward the front of the robot. This will create a necessary curve in the cable to allow for proper operation. Reminder: The robot’s […]
read more...Two sets of installation instructions are provided below: Installation from the Rear of the GunInstallation from the Front of the Gun Installation from the Rear of the Gun Remove the power pin from the feeder assembly. Remove the current power pin from the gun unicable. Feed the QUICK LOAD Liner into the new AutoLength Pin. […]
read more...Remove consumables (nozzle, contact tip and retaining head). Pull existing QUICK LOAD® Liner from the neck using pliers.Remove the protective cap from the new QUICK LOAD Liner.Insert the new QUICK LOAD Liner through the neck. Push the liner in using short strokes to prevent the liner from kinking. Feed the liner into the torch until […]
read more...The following images detail the installation of new motor PER-2510. This motor is not compatible with the existing mounting bracket on spatter cleaner units made before March 2012 and may also require new valve assembly ER-2700, serial number ER-1635 and lower. The new motor is assembled and marked inside the new mounting bracket for reference […]
read more...IMPORTANT NOTICE: The AutoLength™ Pin is one component of the QUICK LOAD® Liner AutoLength System. This pin is designed specifically for use with QUICK LOAD Liners from Tregaskiss. Do not attempt to use with any other type of liner. AutoLength Pins look the same as standard power pins, but can only be used with QUICK LOAD […]
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