DISCONTINUED PRODUCTS –
Miller Roughneck C-Series MIG Guns
Effective April 30, 2015 Miller Electric Mfg. Co. discontinued the Roughneck® C-Series MIG gun series and replaced them with Bernard® BTB semi-automatic air-cooled MIG guns. Miller Electric will continue to offer consumables and replacement parts for the Roughneck C-Series MIG guns.
Please see the cross reference chart below to find the replacement Bernard BTB MIG gun part numbers for the Roughneck C-Series MIG guns:
| Miller Stock Number | Roughneck Gun Model Number | Bernard BTB MIG Gun Replacement Part Number | Gun Length |
|---|---|---|---|
| 194751 | C-3010 | Q3010TE5EMC | 10 ft. (3 m) |
| 194752 | C-3012 | Q3012TE5EMC | 12 ft (3.7 m) |
| 194753 | C-3015 | Q3015TE5EMC | 15 ft (4.6 m) |
| 194754 | C-4010 | Q4010TE5EMC | 10 ft. (3 m) |
| 194755 | C-4012 | Q4012TE5EMC | 12 ft. (3.7 m) |
194756 | C-4015 | Q4015TE5EMC | 15 ft (4.6 m) |
194757 | C-5010 | S5010GH5IMC | 10 ft (3 m) |
194758 | C-5012 | S5012GH5IMC | 12 ft. (3.7 m) |
| 194759 | C-5015 | S5015GH5IMC | 15 ft. (4.6 m) |
Where To Order
Certain products are only available for purchase from Miller Electric while others are available from either Miller Electric or Bernard. Please see the reference chart below which indicates where you can place an order for the guns, parts and consumables:
| PRODUCT | WHERE TO BUY |
|---|---|
| FasTip™ Consumables | Miller Electric Mfg. Co. |
| Quik Tip™ Consumables | Miller Electric Mfg. Co. or Bernard |
| Roughneck® Replacement Parts | Miller Electric Mfg. Co. |
| Bernard BTB MIG Guns | Miller Electric Mfg. Co. or Bernard |
| Bernard BTB MIG Gun Replacement Parts | Miller Electric Mfg. Co. or Bernard |
To place an order through Miller Customer Service: please contact us via phone: 866-931-9730, fax: 800-637-2315 or email orders@millerwelds.com
To place an order through Bernard Customer Service: please contact us via phone: 1-855-MIGWELD (644-9353), fax: 888-946-67-26 or email cs@itwmig.com
Frequently Asked Questions (FAQs)
If you are unable to find the answer you are seeking in the following FAQs, please contact the Miller and Bernard Customer Service Teams.
1. Q: Can I use Miller FasTip™ Consumables on the replacement Bernard BTB MIG Guns?
A: Although we recommend the use of Bernard Quik Tip™ Consumables, users can install the FasTip diffuser on Bernard Best of the Best BTB MIG Guns and use FasTip Consumables (contact tips, nozzles). Users will need to order a neck insulator part # 4523R for use on Bernard BTB MIG Guns when using FasTip Consumables. Please use the FasTip consumable chart below as a reference:
| FasTip Consumables | |||
|---|---|---|---|
| 300 amp | 400 amp | 500 amp | |
| Contact Tip* | M206188 | M206190 | |
| Diffuser | M206195 | ||
| Nozzle | M198855 | M199618 | |
| Insulator | 4523R |
* Based on wire size range 0.045″ – 1/16″
2. Q: Can I use Miller Roughneck Liners on Bernard BTB MIG Guns?
A: No, Users will need to order Bernard Universal Conventional Liners for Bernard BTB MIG Guns. Miller Roughneck Liners are not compatible on Bernard BTB MIG Guns.
3. Q: Can I use Bernard™ Quik Tip™ Consumables on existing Roughneck MIG Guns?
A: Yes, the Quik Tip Consumable Series (contact tip, diffuser, nozzle) can be installed on Miller Roughneck MIG Guns. Users will need to order neck insulator part # 10012 to use on their Roughneck MIG Gun when using Bernard Quik Tip Consumables. Please use the consumable chart below as a reference:
| Quik Tip Consumables | |||
|---|---|---|---|
| 300 amp | 400 amp | 500 amp | |
| Contact Tip* | T1045 | T1116 | |
| Diffuser | D118Q | D114Q | |
| Nozzle | N1C58Q | N1C34HQ | |
| Insulator | 10012 |
*Based on wire size range 0.045″ – 1/16″
4. Q: Can I use Bernard Universal Conventional Liners on existing Roughneck MIG Guns?
A: No, Users will still need to order Miller Roughneck Liners for existing Roughneck MIG Guns. Bernard Universal Conventional Liners are not compatible with existing Roughneck MIG Guns.
5. Q: Why does my Miller FasTip diffuser not thread on correctly to a Bernard BTB MIG Gun?
A: A change to the thread on the FasTip diffuser was made on February 13, 2015 to be compatible with Bernard BTB MIG Guns. The new style diffuser has a large Miller logo roll mark compared to the old style diffuser that has a small Miller logo rollmark. To differentiate between the old and new style diffusers please see the comparison images below:
6. Q: How does a Miller Roughneck Gun compare to a Bernard BTB MIG Gun?
A: Please see full gun comparison images below of the Roughneck C-Series MIG Gun (bottom) and Bernard BTB MIG Gun (top):
